KW transformer diode installation



1- Remove the top and bottom control arms

2- Remove the cover screws and remove the cover.
At this point I would recommend taking several pictures of the internal transformer
before starting and any time a wire or part is removed during each stage of
disassembly.  Pictures don’t forget

3- Remove the old rectifier disc and attaching parts (see chart below)– pin, fiber
washer, fiber spacer, rectifier disc, and speed nut with wire attached.

4- Solder the wire from the removed speed nut to the solder lug of the diode.

5- Install the diode from the coil side of the bracket, with the stud tip and mounting
nut where the old rectifier disc was located.  Attach diode to bracket with the
mounting nut (the bracket hole is larger then the diode shaft this is not a problem).

CAUTION
Please make sure there is no contact with the diode solder lug and the coil
assembly.
.
6- Reinstall the cover and handles.
kw transformer parts